The company intends to place the customer on top thru highly automatic and contemporary production setup. All the facilities are tuned to focus on the essential elements of Quality, Cost and Delivery.
To achieve a perfectly balanced mix of these, an array of management techniques, lean manufacturing and process control practices are in place. These include Kaizen, Poka Yoke, 5S, SMED (Single-Minute Exchange of Die), Visual Control, Cell layout and Inventory Management among others.
The company has installed mechanical presses ranging from 30 ton to 800 ton for performing various intricate metal forming operations as per customer requirements.
Satyam has hydraulic presses ranging from 150 ton to 400 ton for deep draw operations. The company has also installed Blanking Line facility to carry out slit-to-width and cut-to-length processes.
The weld shop is equipped with an advanced welding setup. MIG welding robots are deployed in the weld shop for all automated operations. The company has installed more than 265 robots across all plants. The facility also has MIG brazing, Spot and Projection welding, Seam welding and IT Guns.
Satyam has installed a state-of-the-art AUTOMATED CONVEYORIZED A.C.E.D. painting facility at Manesar and Halol. This is unique & latest development in surface coating for two wheeler chassis. At Ludhiana, Satyam has converysized liquid painting and powder coating facilities.
The machining division deploys ultra-modern machinery comprising CNC Turno mill from Spinner Germany, High precision CNC Centerless grinders, CNC cylindrical grinders and multi spindle drilling & reaming machines leading to premium quality product finishes.
The company has sophisticated 3 axis / 5 axis CNC Pipe Bending machines with capacity up to 65 mm diameter.